Woven construction demands rigid dimensional control and automated lockstitch tooling. Circular knits demand continuous yarn tension balance and differential feeds. We isolate both operations onto distinct production floors to prevent fiber cross-contamination and guarantee exact structural integrity.
In-house pattern makers, digitizing tables, and CAD marker optimization run alongside direct sample cutting rooms. Every incoming yardage lot undergoes shrinkage wash trials and tensile tests before bulk line feeding.
Technical workflow to port
Yarn lot verification
Digital grading and cutting
Segmented line assembly
Export packing and freight
Incoming raw spools and woven bolt lots are logged for composition purity, yarn count variance, and dye lot consistency before line release.
Computerized lay planning maximizes yield while automated straight-knife systems cut panels to half-millimeter spec tolerances.
Specialized operators execute seam sealing, bar-tacking, and tensioned stitch runs across dedicated knit or woven cell loops.
Finished lots receive carton drop testing, moisture barrier bagging, barcoded shipping manifests, and direct container drayage.
Initiate technical production review
Connect with senior line merchandisers to evaluate tech packs, yardage specs, and delivery schedules.